一、清洗外表冷再生機(jī)在施工過程中會(huì)有大量的灰塵落到再生機(jī)的表面，包括施工中沾污的油跡等污染物，影響外觀事小，更為嚴(yán)重的是成為腐蝕的誘發(fā)因素。

　　1、 During the construction process of cleaning the exterior of the cold regeneration machine, a large amount of dust will fall onto the surface of the regeneration machine, including pollutants such as oil stains during construction. This has a minor impact on the appearance, but more seriously, it can become a triggering factor for corrosion.

　　1.清洗工程機(jī)械的柴油機(jī)、底盤、工作裝置的外表,除垢、除油保持再生機(jī)的外觀整潔。2.清洗時(shí)嚴(yán)禁用高壓、高溫的水槍來沖洗防水要求較高的部位（非常是電器部分），以免造成電器部分的損壞。清洗外表，是工程機(jī)械冬季保養(yǎng)要點(diǎn)之一。二、?保養(yǎng)轉(zhuǎn)子及其罩殼和滑靴

　　1. Clean the exterior of the diesel engine, chassis, and working equipment of construction machinery, remove dirt and oil, and keep the appearance of the regeneration machine clean. 2. It is strictly prohibited to use high-pressure and high-temperature water guns to rinse areas with high waterproof requirements (especially electrical parts) during cleaning, in order to avoid damage to the electrical parts. Cleaning the exterior is one of the key maintenance points for construction machinery in winter. 2、 What? Maintain the rotor, its casing, and sliding shoes

　　1.檢查轉(zhuǎn)子是否有水泥結(jié)垢等，及時(shí)清理灰塵，對(duì)需要割除、焊接的刀具及時(shí)更換；

　　1. Check whether the rotor has cement scaling, clean the dust in a timely manner, and replace the cutting tools that need to be cut or welded in a timely manner;

　　2.清理轉(zhuǎn)子罩殼上的灰塵，并在施工結(jié)束收車時(shí)將轉(zhuǎn)子罩殼墊起地面5-10公分，防止雨雪的浸蝕；3.檢查滑靴，對(duì)已經(jīng)磨損的滑靴部分進(jìn)行補(bǔ)焊，螺紋處應(yīng)涂抹黃油防銹。三、減速機(jī)齒輪油的更換方式

　　2. Clean the dust on the rotor cover and place the rotor cover 5-10 cm above the ground to prevent erosion from rain and snow when the construction is completed and the vehicle is closed; 3. Check the sliding shoes and repair the worn parts with welding. Apply butter to the threads to prevent rust. 3、 Replacement method of gearbox gear oil

　　準(zhǔn)備事項(xiàng)：

　　Preparation items:

　　1、場地:要求無塵硬化路面，面積應(yīng)在200平方米左右，非常好是庫房，但建議足夠25噸的吊車的工作高度和半徑。

　　1. Venue: Require dust-free hardened road surface, with an area of about 200 square meters, preferably a warehouse, but must be sufficient for the working height and radius of a 25 ton crane.

　　2、設(shè)施：25噸吊車一臺(tái)（20噸也可以）。

　　2. Facilities: One 25 ton crane (20 tons is also acceptable).

　　3、配件：進(jìn)口美孚齒輪油9升、衛(wèi)生紙10卷、塑料帶20個(gè)、廢油桶2個(gè)、緊固膠262/340一支、密封膠587一支、黃油一袋，細(xì)線繩20米、?12 *45的帶母螺栓30套、4*30開口銷10個(gè)。

　　3. Accessories: 9 liters of imported Mobil gear oil, 10 rolls of toilet paper, 20 plastic tapes, 2 waste oil drums, 1 piece of fastening glue 262/340, 1 piece of sealant 587, 1 bag of butter, 20 meters of fine wire rope? 30 sets of 12 * 45 female bolts and 10 sets of 4 * 30 split pins.

　　4、工具：10、16、18、19、21、22、24、30套筒和扳手非常少一套、快速扳手及長、短接桿各一、加力桿一根、30的輪胎扳手、10毫米的內(nèi)六角扳手、55的活口扳手兩把、小號(hào)活口扳手一把、小號(hào)的老虎鉗一把、手鉗一把、一字螺絲刀一把、大小錘頭各一、撬棍兩根，非常好配備氣動(dòng)扳手和氣泵，能提出色率。（減速機(jī)油位及減速機(jī)油的檢查：先切斷電源，等待減速機(jī)冷卻后打開放油螺塞，檢查油是否充滿，避免漏油，?取油樣，檢查油色澤及粘度指數(shù)，如果油明顯渾濁，建議盡快更換。新減速機(jī)使用后（500-1000）小時(shí)更換新油（將內(nèi)部污油沖干凈），其后每使用1500小時(shí)需要更換油一次，但是在使用過程中，仍需要檢查油的質(zhì)量，若油有老化、變質(zhì)情況建議隨時(shí)更換。）

　　4. Tools: At least one set of 10, 16, 18, 19, 21, 22, 24, and 30 sockets and wrenches, one quick wrench and one long and one short connecting rod, one power bar, one 30 tire wrench, 10 mm hex wrench, two 55 adjustable wrenches, one small adjustable wrench, one small vise, one hand pliers, one Phillips screwdriver, one hammer head, and two pry bars. It is best to equip with pneumatic wrenches and air pumps to improve efficiency. (Inspection of gearbox oil level and gearbox oil: Cut off the power first, wait for the gearbox to cool down, open the oil drain plug, check if the oil is full to avoid oil leakage, take an oil sample, check the oil color and viscosity index. If the oil is obviously cloudy, it is recommended to replace it as soon as possible. After using a new gearbox (500-1000) hours, replace the new oil (flush out the internal dirty oil), and then replace the oil every 1500 hours of use. However, during use, the quality of the oil still needs to be checked. If the oil has aged or deteriorated, it must be replaced at any time.)

　　1、將設(shè)備啟動(dòng)移至已選好場地，將轉(zhuǎn)子罩彈簧銷軸取出，再將轉(zhuǎn)子放置非常低點(diǎn)，切記不可懸置或有吃力現(xiàn)象，造成大臂油缸銷軸取不出來，油管泄壓易出危險(xiǎn)。

　　1. Start the equipment and move it to the selected site. Remove the spring pin shaft of the rotor cover, and then place the rotor at the lowest point. Remember not to suspend it or make it difficult to remove the pin shaft of the boom oil cylinder, which may cause danger due to oil pipe pressure relief.

　　2、拆卸油管和轉(zhuǎn)子馬達(dá)的保護(hù)罩殼。

　　2. Remove the protective cover of the oil pipe and rotor motor.

　　3、將馬達(dá)到工作泵的6根油管在大臂連接處全部拆卸開，并用衛(wèi)生紙和塑料帶將接口全部封緊，預(yù)防進(jìn)入灰塵及雜物，并取下連接鋼管。

　　3. Remove all 6 oil pipes from the motor to the working pump at the connection of the boom, and seal all interfaces tightly with toilet paper and plastic tape to prevent dust and debris from entering. Remove the connecting steel pipe.

　　4、卸掉馬達(dá)上的螺栓，并取下馬達(dá)，注意需要兩個(gè)人建議輕拿輕放。

　　4. Remove the bolts from the motor and take off the motor, being careful that two people must handle it gently.

　　5、將轉(zhuǎn)子罩殼所有的連接桿拆卸，取下銷軸。

　　5. Remove all connecting rods of the rotor casing and remove the pin shaft.

　　6、將連接兩個(gè)大臂與固定橫桿上的螺栓拆卸掉，只留兩邊上面的4個(gè)。

　　6. Remove the bolts connecting the two large arms to the fixed crossbar, leaving only the four on both sides.

　　7、拆掉橫桿和車體連接的4個(gè)螺栓，上下面做好標(biāo)記，方便安裝。

　　7. Remove the 4 bolts connecting the crossbar and the vehicle body, and mark the top and bottom for easy installation.

　　8、用吊車掛轉(zhuǎn)子一側(cè)的大臂處，另一側(cè)掛馬達(dá)后側(cè)的銷軸，先提升盡非常大量向一側(cè)移動(dòng)，然后將兩根鋼絲繩均掛到出來的那一側(cè)，拖至外面。

　　8. Use a crane to hang the large arm on one side of the rotor and the pin shaft on the back of the motor on the other side. First, lift it up as much as possible and move it to one side. Then hang both wire ropes to the side where they come out and drag them outside.

　　9、卸掉滑靴，吊出轉(zhuǎn)子罩。

　　9. Remove the sliding shoes and lift out the rotor cover.

　　10、卸掉大臂與橫桿和轉(zhuǎn)子的連接處的螺栓，吊出大臂，放置一邊。

　　10. Remove the bolts at the connection between the boom, crossbar, and rotor, lift out the boom, and place it aside.

　　11、卸掉減速機(jī)固定螺絲，并用撬棍插入軸套壓住，用吊車吊出減速機(jī)，放置一邊，檢查有無滲漏現(xiàn)象。

　　11. Remove the fixing screws of the reducer and insert a pry bar into the shaft sleeve to press it down. Use a crane to lift out the reducer, place it aside, and check for any leakage.

　　12、放開減速機(jī)的兩個(gè)油堵，放凈廢油。因兩個(gè)油堵成90度角，在加注新油時(shí)，減速機(jī)平放的基礎(chǔ)上建議讓注油孔在非常高點(diǎn)，直到觀察孔漏油為止，然后將油堵纏上生料帶上緊，如油堵是無‘O’型圈的類型，需在生料帶的外面涂抹密封膠，觀察12小時(shí)后有無滲漏現(xiàn)象。

　　12. Release the two oil plugs of the gearbox and drain the waste oil completely. Due to two oil plugs forming a 90 degree angle, when adding new oil, the gearbox must be placed flat with the oil injection hole at the highest point until the observation hole leaks oil. Then, wrap the oil plug around the raw material belt and tighten it. If the oil plug is of the type without an O-ring, apply sealing glue on the outside of the raw material belt and observe for any leakage after 12 hours.

　　13、將以上步驟反之，安裝完畢。在安裝的過程中，大臂、馬達(dá)、減速機(jī)的固定螺栓均需涂抹緊固膠，馬達(dá)與減速機(jī)結(jié)合面涂抹密封膠。

　　13. Reverse the above steps to complete the installation. During installation, the fixing bolts of the boom, motor, and gearbox need to be coated with fastening glue, and the joint surface between the motor and gearbox needs to be coated with sealant.

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